Skip to content
Skip to content

Back to News

Enhancing Hydraulic Hose Durability: The Advantages of Gates MegaTuff® and XtraTuff® Covers

In demanding industrial environments, hydraulic hoses face extreme conditions—abrasion, harsh chemicals, and unpredictable weather. Choosing the right hose cover can make the difference between frequent replacements and long-lasting performance. Gates, a leader in hydraulic hose technology, offers two premium cover options—MegaTuff® and XtraTuff®—designed to significantly extend hose life and reduce downtime in the most punishing applications.


Why Hose Covers Matter

The outer cover of a hydraulic hose plays a critical role in protecting the reinforcement layers from wear and tear. Traditional rubber covers may degrade quickly in abrasive conditions, leading to premature hose failure, costly downtime, and safety risks. Gates’ MegaTuff® and XtraTuff® hose covers are engineered to withstand extreme environments, ensuring greater durability and reliability.


MegaTuff® Cover: Ultimate Abrasion Resistance

The MegaTuff® cover is Gates’ highest-performing abrasion-resistant option, offering:

  • 300x More Abrasion Resistance than standard rubber covers, making it ideal for heavy-duty applications.
  • Oil and Ozone Resistance, protecting against environmental degradation.
  • Longer Hose Life, reducing replacement frequency and overall maintenance costs.
  • Superior Flexibility, making it easier to route hoses in tight spaces without sacrificing durability.

Best Applications for MegaTuff®:

  • Construction Equipment
  • Agriculture Machinery
  • Forestry and Logging
  • Mining and Quarrying
  • Heavy Industrial Use

XtraTuff® Cover: Enhanced Protection for Harsh Conditions

For applications requiring excellent protection against weather, chemicals, and minor abrasions, the XtraTuff® cover is a superior choice. It features:

  • 25x More Abrasion Resistance than standard rubber covers, providing extended service life.
  • Chemical and Weather Resistance, ensuring durability in extreme environments.
  • Increased Flexibility, reducing installation challenges.

Best Applications for XtraTuff®:

  • Oil & Gas Operations
  • Manufacturing Plants
  • Material Handling Equipment
  • Marine and Offshore Environments

Choosing the Right Cover for Your Application

  • If you need maximum abrasion resistance for high-wear environments, MegaTuff® is the best choice.
  • If you require a balance of abrasion, chemical, and weather resistance, XtraTuff® is a great solution.

Both covers are designed to extend the life of your hydraulic hoses, reduce operational costs, and improve equipment uptime.


Upgrade Your Hydraulic Hoses with Gates MegaTuff® and XtraTuff® at Summers Rubber

At Summers Rubber, we understand that hose failures can lead to costly downtime and safety risks. That’s why we recommend Gates MegaTuff® and XtraTuff® hoses for industries that demand the best in performance and durability.

Need help selecting the right hose for your application? Contact Summers Rubber today and let our experts guide you to the best hydraulic solution for your needs.

    Cart
    Your cart is emptyQuick Cart
        Products you might like
        Products you might like